Through Hole PCB Assembly Services for Reliable & Durable Electronics

From prototype to mass production with strict quality control and global delivery. Your trusted Through Hole PCB Assembly partner

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ISO 9001:2015, UL, RoHS, REACH, IPC-A-610 Class 2/3

What is Through-Hole Technology (THT) Assembly?

Through-Hole Technology (THT) is an established method of assembling PCBs, where the leads of component are inserted through holes and soldered to pads on the other side.This offers a mechanically robust connection, over 10 times stronger than surface mount, and is the recommended Through Hole PCB Assembly option for products subjected to high vibration, thermal cycling or mechanical load.

Mechanical Strength
Wide Temperature Tolerance
High-Power Handling
through hole pcb assembly service

Why FS Tech Through Hole PCB Assembly Services

As a Reliable Through Hole PCB Assembly Manufacturer, team an experienced engineer to provide you the Best Through-Hole PCBA Solution at low cost.

Direct Factory Pricing

Zero distributor margin (saving you factory-direct prices).our [6000m²] factory employs both SMT and THT assembly.

01

One-Stop Service

From Gerber file to finished PCBA. We fabricate PCBs, source components, and perform both THT and SMT assembly, reducing logistics costs and risks.

02

Fast Turnaround

Prototype no MOQ. Experience with minimum lead times of 24 h for engineering samples and 3-5 days for production prototypes with the Through Hole PCB Assembly Machine.

03

Technique Support

Benefit from professional DFM analysis before production to reduce risk, backed by a dedicated English-speaking support team.

04

How to Choose a Reliable Through Hole PCB Assembly Manufacturer

If you are interested in exploring other manufacturers for through hole assembly services, it is highly recommended to choose a China PCBA manufacturer that goes above and beyond in delivering efficient and reliable services. Look for a company that pays meticulous attention to every detail of your project, ensuring the highest quality standards.

THT Assembly Capabilities

Professional Through hole assembly services. From low-volume prototypes to large-scale production, we provide high-quality, high-reliability solutions.

Wave Soldering
Lead-free dual-wave, nitrogen protection, ±1°C precision.
Selective Soldering
Programmable nozzle, fine-pitch connectors, thermal profiling
Hand Rework
IPC-certified techs, BGA rework station, heating form, hot air, thermostatic soldering irons
Component Types
Standard leaded (Axial/radial), odd-form (terminal blocks, relays, coils), high-power TO devices.
PCB Parameters
Max 800x508mm, thickness 0.2~6.0mm, FR4/Aluminum/Ceramic
Mixed Technology
Single/double side SMT+THT mixed assembly, high component clearance
Standards
IPC-A-610 Class 2/3, full process control reports.
AOI + X-Ray
100% solder joint inspection, through-hole fill analysis, BGA hidden joint.
Reliability
Pull/push test, ICT / flying probe, thermal cycling, aging test.
First Pass Yield
>98% with real-time SPC monitoring.
Monthly Capabilities
>25000 units through hole PCB assembly (Min)
Prototype Lead Time
2~3 weeks; regular bulk orders about 4 weeks. 24h expedite available
Volume
No MOQ prototype
Value-added
Component forming, conformal coating, potting, press-fit

PCBA Video Insights in FS Tech

Playlist
4 Videos

Our THT PCB Assembly Process

1

DFM Review

We review your design for manufacturability. Free report sent within 4h.

2

Component Procurement

Sourcing exclusively from legal licensed authorized distributors. Fully traceable.

3

Manual Insertion

Component lead trimming and professional manual insertion, suitable for irregularly shaped components.

4

Wave / Selective Soldering

Accurate temperature management for voidless joints.

5

Inspection (AOI + X-Ray)

Check for solder fill, bridges, and component alignment.

6

Cleaning & Packaging

Ionic contamination testing + ESD-safe vacuum packaging.

THT vs SMT: Which is Right for You?

While SMT is ideal for compact, high-speed electronics, through hole PCB assembly remains the best choice for high-reliability applications requiring mechanical strength and durability.

FeatureTHTSMTFS Tech Suggestion
Mechanical StrengthExcellentModerateChoose THT for connectors, heavy parts
PCB Space UsageMore spaceCompactSMT for high-density designs
Cost (high volume)Higher (drilling)LowerMixed technology often optimal
Rework EaseEasierDifficultTHT for prototypes, SMT for mass prod
Best ApplicationHigh vibration, high powerHigh speed, small sizeWe combine both in hybrid assembly

Need Mixed Technology? We Handle SMT + THT in One Flow

Reduce handling, lower defect rate, and get fully assembled boards faster. Upload your BOM & Gerber files. We’ll reply within 24 hours

Manual Soldering vs. Wave Soldering vs. Selective Soldering

Choosing the right soldering method is critical for the success of your Through Hole PCB Assembly. We have three main processes that are suitable to your design size and volume.

Wave Soldering

Best for

High-volume, single-sided THT boards.

Pros

High productivity and low cost.

Cons

High thermal shock, not suitable for double-sided mixed assembly.

Selective Soldering

Best for

High value complex double-sided boards.

Pros

Accurate control, no masking required, ideal for odd-form components.

Cons

Higher equipment cost and slower cycle time.

Manual Soldering

Best for

Prototyping, rework, and very small batches.

Pros

Extremely flexible, ideal for odd-form or special components.

Cons

Relies on technician skill, lower consistency.

GLOBAL PROJECTSCASE STUDIES

Our Success in Through Hole Assembly

THT Assembly in Automotive

High-Reliability Automotive Power DIP

Automotive grade THT assembly with optimized void free wave soldering and 100% pin pull-test. 0 DPPM over 300k power modules, passed 1500h thermal shock.

In-field Reliability: +99.6%
Similar Project Consult
First article inspection

Space-Grade Flight Control DIP Assembly

Class3 DIP assembly for satellite flight computer. Successfully completed severe thermal vacuum, aging test. All through-hole joints underwent 100% X-Ray inspection.

Thermal Cycle: -55°C to +125°C
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Industrial Control PCBA Assembly

High-Mix Industrial Power DIP Board

Complex high-mix power supply DIP assembly with automated insertion + selective wave soldering – reduction of 85% in defects and raising first pass yield from 91% to 98.5%.

Defect Reduction: 85%
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Quality Control in Through Hole PCB Assembly

First Pass Yield > 98% & 0 counterfeit component

incoming quality control in through hole assembly

Incoming Quality Control

100% original components, batch traceable.

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In-Process AOI and X-Ray Inspection

In-Process Inspection

100% AOI + X-Ray Inspection

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functional testing in THT Assembly

Outgoing QC

Functional test available upon request.

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Through Hole PCB Assembly FAQs

THT assembly, also means through hole assembly, is where component leads are passed through pre drilled holes in the PCB and soldered to the other side.

Generally it is used for Mechanical strength applications (namely electrical connectors transformers large capacitors) or for prototypes/Vintage applications where SMT cannot be used. THT tends to be more reliable in bled environments/higher temperture.

DIP (Dual In-line Package) and THT (Through-Hole Technology) are both important terms in the field of electronic component packaging and PCB assembly.

DIP, also known as Dual In-line Package or DIL Package, refers to a specific type of electronic component packaging that features two parallel rows of pins or leads extending from the bottom of the package. DIP package is widely used in electronic assemblies due to their compact size and ease of insertion into PCBs.

THT, on the other hand, stands for Through-Hole Technology. It refers to the manufacturing process that involves drilling holes on a PCB and inserting component leads or pins through these holes. The components are then soldered on the opposite side of the PCB to establish electrical connections.

While DIP is commonly associated with the type of component package used in PCB assembly, THT is the manufacturing process that involves the insertion and soldering of components through holes.

Yes. We have wave soldering equipment for production quantities and selective soldering machines, also. If the design is a prototype, or a small quantity is to be assembled, or if the parts are sensitive, we offer professional hand soldering (IPC certified).

Yes, lead trimming is included in the THT package. We do that after soldering and cut excess leads to a defined length (usually 1–2 mm above board level) in accordance with your instructions or IPC standards. We offer clinching (bending the leads before soldering) too.

Yes. You choose turnkey (we source component and box build) or consigned (you supply the parts). We have stock of most standard through-hole (tapers sockets capacitor, resistor packs etc), and supply or help sourcing more obscure or hard to find components from reputable distributors.

Yes. When a component is inserted incorrectly or a solder joint doesn’t pass inspection our rework technicians will use a soldering iron, a desoldering gun and a hot-air station to extract and replace THT devices without damaging the board or any nearby parts.

Contact Info

Email Us

info@fs-pcba.com

Call Us

+86-13715307049

Address

Building 4, Fuqiao Industrial Zone, No. 79, Tianfu Road, Fuhai Street, Bao’an District, Shenzhen

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