Small batch PCBA company in China
FS Technology provide high-level PCB assembly with small batch production services. You can get fully turnkey Low-volume PCBA services and we also look after the complete process from manufacturing, component connection assembly, and final testing to delivery to you. There are professional and highly trained staff with the latest equipment working. We also have small batch PCBA machines that provide the products in a very small-time.
As we are leading the small batch PCB production in the industry, we have the latest machines and skills to provide high-quality products with minimum time intervals. To find the error and any problem before final manufacturing there is DFM and design for testing (DFT) is performed by our expert engineers. FS Technology are certified with ISO 9001:2015 and providing services since 2004. We have IPC-trained staff and triple process inspection to fulfill the high-quality measures for small run PCBA assembly.
There are different tests are performed by FS Technology’s diligent QA experts such as optical inspection and X, Ray testing. To create the small batch PCBA there are special tests, a highly expert team, and special support are used.
Cutting-edge Small Batch PCB Assembly Solutions
For small projects and first-time customers, small batch and prototype services are the keys to assessing whether FS Technology has long-term cooperation capabilities. In terms of PCBA assembly and manufacturing quality, we have unified standards; in terms of order quantity, we do not set any MOQ; in terms of professionalism, our designers and salesmen understand all the details of small batch PCB assembly.
Service Commitment: High-precision manufacturing equipment and an experienced team are the premises for us to ensure product quality. We are famous for the creation of accurate mini-batches in a decent fashion through the use of the latest machines. To fulfill the demands of great accuracy in products, we have highly professional machines that know very well how to maintain the required accuracy. To fulfill improve the customer project experience, no matter the size of your order, we will also provide 24-hour dedicated service to answer your calls at any time.
Component Management: We provide superior quality for this, we do the PCBA component procurement and small PCB assemblies according to requirements. FS Technology’s procurement team will seek high-quality and low-cost component suppliers from 130 countries around the world. Compared with other companies, our advantage is also reflected in supporting the components purchased by customers.
High Quality Production: We Fabrication of PCBs with high yields rate since we assure to do fewer mistakes during production and solve all problems before product delivery. We perform the DFM check to find the errors and reduce the expenses for boards.
High Reliable Products: Accurate manufacturing techniques are used to make boards such reliable and high quality that can bear any environmental conditions easily like stress and high temperature as well. These exquisite boards can also be used for aviation and military uses.
Streamlined Process: There is a completely well-documented process used for risk management traceability and getting high quality. The manufacturing operation is observed regularly through standards and enhances the shelf life.
Low-Volume PCBA Services
DFM
Through design for manufacturing features, we make sure to less delay in the manufacturing process and assure to delivery of orders to the customer as possible. We take to review all documents of products such as BOM, drawings, Gerber files, and circuit drawings. Before you order our small run service, component lists are discussed and give you more options for cheaper components.
Comprehensive PCBA Test
Our insightful quality assurance team finds the testing points at PCB boards that help to make confirmation about the type of probe used and if any limitations are existence can be found during the test. Through expert’s helps you can find the testing’s needs, errors testing, and some other related parameters. For PCB prototype projects with smaller order quantities, we will offer the lowest price in the market and provide customers with free PCB testing services.
Complete small run turnkey PCBA assembly
Every process of project creation like component procurement, PCBA manufacturing and assembly is accomplished with care and without any error. We are the only PCB manufacturer that handles all processes of the project from competent sourcing to manufacturing of board and final testing is done at a single platform. Our handling capacity is the same for low-volume and wholesale PCB projects.
Hybrid Assembly Technology
There are new changes in the manufacturing of boards and we are considering the high-mix assembly process very carefully. We had made advancements in our machines and tools to fulfill the mixed PCB assembly according to market needs. Our engineers are also experts to make small batch PCBA services into advanced products according to customer demand.
Micro BGA Assembly
In micro BGA assembly, FS Technology can provide mature technology and has received unanimous praise from customers in the past services. State-of-the-art equipment is the key to efficiently accomplishing small BGA projects. We use cutting-edge X-ray inspection machines, and highly accurate BGA, and micro BGA assembly techniques to provide different kinds of PCB.
PCB Component Assembly
We are famous for small batch electronic assembly and products provided by us have high demand in the industry. All these processes are performed by our highly expert engineers and professionals. For the electronic component assembly procedure we use solder paste stencil, placement reflow, and manual assembly, inspecting, and testing.
PCBA Parts Procurement
We get PCBA components procurement services from authoritative suppliers famous in the industry. As we are also famous in industry related to our services also have a relation with authorized suppliers. We make sure that parts have high durability, high quality, and premium performance to make the accurate design of your board.
Soldering Testing and Quality Control
We provide high standard solder joints. We never compromise on quality. To ensure the project does not have foreseeable errors, we perform different PCBA tests like AOI, X-Ray Inspection, and different tests to get the desired results in low-volume assembly. A win-win business philosophy allows us to complete cost-effective small batch projects with the fastest turnaround times.
Small Batch PCB Assembly Capabilities
Assembly Method | Surface Mount (SMT), Thru-hole, Mixed Technology (SMT/Thru-hole), Single and double-sided SMT/PTH, complex circuit on one side, BGA on both sides |
Stencils | Laser-cut stainless-steel stencils |
Components | Passive components smallest size 0201, Fine pitch components smallest size 8 Mils pitch, Leadless chip carriers/ BGA, VFBGA, FPGA & DFN, Connectors and terminals |
Inspection | X-ray analysis, AOI, and Microscope to 20X |
Solder Type | Leaded and Lead-free/RoHS compliant |
Shape | Rectangular, Circular, Slots and cut-outs, and any Odd Shapes as per requirements |
Flex, Rigid, Rigid-flex | |
Minimum Order | No Minimum Order, Support prototype proofing |
Component Size | Smallest Components, BGA, Micro BGA, and Fine Pitch Parts Assembly |
Testing | Flying Probe testing, ICT Testing, Automated Optical Inspection (AOI), Functional Testing, X-ray Inspection |
Low-Volume PCB Assembly Technologies
FS Technology offers three different PCBA assembly methods:
- Through-hole Technology
- Surface Mount Technology
- Mixed Technology
Through-hole technology is also called DIP assembly and THT assembly. In this technology, FS Technology uses manual or fully automatic assembly to place DIP components in drilled holes on the surface of the circuit board. Although this is an old and rarely used assembly technique, our assembly shop still has a team of experienced operators waiting to work on your project. As in the aviation industry, there is high temperature and stress involved, so boards for this application are created through the PCB DIP technique. This process provides an efficient board since there is a strong connection made between the board and the components.
SMT Technology : The use of SMT provides a perfect and well-operative board. In this technique, components are connected on the surface of the board and we perform this operation such accurately that a complicated board can be made in a small structure. Small-size elements can be linked to the board through the use of contact points in place of leads. With the SMT assembly service provided by FS Technology, both sides of your circuit board can be used, and complex circuits can also be created with great precision.
Mixed Technology : We also have the ability to use SMT and through holes at the same time when needed. We are experts in small batch production and have the necessary instruments to handle SMT and through hole techniques. We have the ability to provide the prototype and also have the feature of high-speed production. To place components in an accurate position, we are equipped with the latest machines and instruments.
Low-Volume PCB Assembly Testing
Your low-volume PCB assembly service will include the following testing services (Paid and Free).
- FCT
- MIV
- AOI
- X-ray
- ICT
- FPT
As with all turnkey services, quality is the manufacturer’s greatest test. FS Technology promises that all circuit boards out of the warehouse have undergone multiple rigorous tests. No matter what your order size is, we will enforce the same standards. In addition to the unwavering execution of our customers’ requirements, we also put in extra effort, which translates into our brand competitiveness and production quality levels.
We perform DFM and DFA checks for issue detection and anything that negatively impacts the low volume PCBA fabrication process. We do conduct functional testing and see that the assembled boards are in line with your requirements. FS Technology employ advanced testing tools and equipment to ensure that components are perfect and see if any component needs repairs or replaced.
Applications of Low-Volume PCB Assembly
As we are providing high-quality services with high-speed delivery as one solution to all services. So our services for small batch production are used by different industries that are listed.
- Medical Equipment
- Consumer Electronics Products
- Semiconductor
- 4G and 5G Communication Industry
- Aerospace Business
- Autonomous Driving Technology
- Military Equipment
Our Certifications
- ISO 9001:2015
- IPC-CC-830B compliant
- IPC-WHMA-A-610 compliant
- IPC-A-610-D
- IPC 610 and IPC 600
- ANSI/J-STD-00
- RoHS compliant
- ITAR compliant
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